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In Chemical Plants like Sulphuric Acid Plants, Fertilizer Plants, and some Steel Plants etc,. wherever possible the process heat is utilized for optimum use. To save process heat wherever
possible a conscientious design Engineer prefers Water tube Boilers instead of smoke tube
boilers. The ‘Process Heat’ thus is saved and can be used for power generation or as a motive
power for blowers and pumps or any other suitable purposeful use in the process of the plant.
The high pressure elements in Waste Heat Boilers, Economisers and Superheaters are
conscientiously designed to protect the tube from the corrosive action of hot processed
gases by C.I gilled rings / corrugated rings. shrunk fitted on the carbon steel seamless boiler
quality tubes. The rings provide extended heating surface and optimum heat transfer
coefficient and are designed to withstand a high steam pressure and are manufactured as per
IBR. There are four types of C.I.gilled rings used in elements designed to suit the process gas
temperatures & have maximum heat transfer. |
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| HEADERS |
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Headers are designed and duly fabricated as
per IBR with ends of the pipe closed by endcaps,
end plates etc., headers are available with steel tube
stubs to be welded to the conomiser, Super heater
and boiler element tubes. |
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| ECONOMISER / SUPER HEATER COILS |
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We undertake manufacturing of various sizes of
tubes of Economiser and Super heater coils with
minimum bendingradius. Manufacturing standard
confirm to IBR code practices.Materials used by us
confirm to IS, ASME,BS & DIN standard series. |
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All the parts and equipments are manufactured under strict quality control at every
stage of manufacture, If required third party Inspection can be arranged. Wherever required
Destruction and Non-destructive tests are carried out as per IBR Code of practice.
We are authorised manufacturers of ‘Waste Heat Boiler’, and other pressure parts and
also Major Boiler Repairers duly approved by Director of Factories & Boilers in Karnataka.
It is our earnest desire to give our customer that which is the best and assure you that
you will find a committed partner, in working with your organization/company to conserve
energy. |
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| RANGE OF PRODUCTS & SERVICES |
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1. Waste Heat Boilers.
2. Waste Heat Economisers.
3. Headers.
4. Boiler/Economiser Elements.
5. Super heater Coils
6. Heat Exchangers.
7. Steam line and other pressure parts.
8. Major Boiler Repairers and Erectors of Boilers.
9. Boiler Welded Panel.
10. Boiler Tube Booster Bending. |
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| Boiler Welded Panel |
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We undertake fabrication of Side Wall Panels, Front Wall Panels, Bend Tube Panel, Which is formed by welding tube to tube with flats in-between to form a gas tight panel.
The Side Wall / Front Wall Panels have very complicated shape to allow inspection opening ,man hole doors, burner openings and the fabrication of the same which is done by very intricate bending and checking on layout. |
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| Boiler Tube Booster Bending. |
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We undertake bending of special close radius bends of Economiser Coils / Superheater Coils under R = 1D by booster bending without the use of mandrel as per the requirement of the conventional tube bending machine .Special care is taken for thinning & ovality for close bending done by CNC machine to meet IBR standards. Our range of bending:
Min / Max Tube O.D
Min / Max Bending Radius
Minimum Bending Radius
Repetative bend accuracy |
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25 mm O.D. / 114.3 mm O.D.
38 mm to 500 mm.
R = 1 D.
± 0.2degrees. |
Having tools set consisting of bending die & clamping brackets for continuous bending of coils of 38.1mm OD/ 44.5mm OD/ 50.8mm OD. |
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